T-Core integrated molding inductor by Tongyou Intelligence

2022-11-04 21:20

T-Core integrated molding inductor from Tongyou Intelligent, cold-press machine

As the first station in the six‑step process for manufacturing monolithic inductors, the cold‑press machine is an extremely critical component.

The cold‑press machine compresses a specific loose powder into a T‑core with a defined shape and strength using a specially designed die, followed by baking to further enhance its mechanical properties, thereby facilitating downstream processing operations. DSC02627.jpg

 

Device Features

1

The equipment achieves a production cycle of 3.5 seconds per mold, with automated powder feeding and automatic material discharge, and maintains a powder‑filling weight variation of less than 0.001 g per part.

2

The equipment can handle multiple part numbers, and switching between different part numbers is as simple as swapping out the corresponding components.

3

The equipment can be customized with varying numbers of working stations to suit product size, thereby enhancing production efficiency.

4

The equipment’s HMI allows users to view real-time production and equipment operating status, enabling continuous monitoring of production data.

Equipment Process Flow Cold press machine.png

Advantages of Tongyou Intelligent’s PIM Ultra-Miniature Integrated Molded Inductor

Fully enclosed magnetic shielding structure, resistant to electromagnetic interference.

Integrated electrode structure with high electrode adhesion.

Superconducting materials exhibit low DC resistance and high saturation current.

Inductor Matting.png

Advanced PIM process

The PIM process is significantly superior to the conventional hollow‑coil process, enabling compact dimensions and high current ratings. PIM process.jpg Traditional craftsmanship.jpg

 

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