T-core integrated molded inductor manufacturing: inductor hot press machine

2022-08-12 17:46

The inductor thermal‑press bonding all‑in‑one machine is an automated system specifically designed to address the thermal‑press forming process in the semiconductor inductor industry.

Tongyou Intelligent presents a series of insights on the manufacturing of T-Core and PIM integrated molded inductors.

Including the materials and equipment for inductors, as well as the manufacturing process for monolithic inductors.

Today, we introduce the third piece of equipment in the process flow— Induction Heat-Press Integrated Wire Bonding Machine

The inductor thermal‑press bonding all‑in‑one machine is an automated system designed to address the thermal‑press forming process in the semiconductor inductor industry.

01

Equipment Purpose:

Induction hot press machine The semi-finished product after winding is subjected to a high‑temperature, high‑pressure lamination process with the addition of a specified amount of powdered material, thereby imparting the product with its inherent properties.

02

Process flow:

Filler: Developed a rotary‑type material‑suction and detection feeding module to enable fully automated loading and unloading.

Visual Inspection: Develop an independent visual inspection system to verify that product placement within the mold meets specifications, thereby improving production yield and reducing equipment downtime.

Powder Filling: A self-developed, high-precision powder-filling module ensures that the amount of powder dispensed into each cavity is precisely controllable and adjustable, delivering more stable performance.

Die casting: Developed a four‑in‑one integrated production line to balance cycle times, maximize throughput, and meet the process requirements when paired with the die‑casting machine.

03

Equipment Features:

Production yield: 98% or higher;
Feeding method: automatic feeding via a vibratory bowl;
Powder-filling method: automatic powder filling;
Material-feeding method: demolding is performed, and the material is automatically collected into the receiving box.

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